Mercurius
Legend
Tape binding seems cool... cept I don't think it lays flat. I just don't think punched pages are a great idea for a game book.
You work at a school? University? With an art department? An art department that has some experience with book binding by hand? Maybe see if they'd do it for free or a small fee? Kinda like a dental school?
It is a small high school, a private "artsy" one. One of the art teachers might know how to book bind, but I don't think so.
I think mr. malraux and jdrakeh flesh out the idea for me: buy high quality paper, print it out (two-sided, of course) here at school, then either bring them to a print shop to spiral bind or look in Staples for some kind of binder or folder. Then the cost is only the PDF ($20) the paper (a few bucks) and the binding (a few bucks, if I figure something out myself), maybe for less than $30.
Anyone have any ideas for self-binding? I like the idea of spiralbound but I don't know how I'd do it. And I think darjr is right, that punched paper wouldn't be good, unless I kept it in a three-ring binder, which is kinda tacky.