JediSoth
Voice Over Artist & Author
Can they print it like Moldvay? 11x17 paper, folded and center-stapled with a thick full color cover?
Sincere question.
Yes, as long as it isn't too many pages long.
Since you fit four 8.5x11 pages on one double-sided 11x17, you should be fine. The fold and center-stapling is the "bookletizing" that I was referring to earlier.
At fedex/kinkos you want to ask them to "saddle staple" it, they have a machine just for that
Some stores have a printer that will do the stapling internally, which is quicker, easier and more consistent, i.e. better for everyone. Though if it's too thick for the internal stapler, they can sometimes still do it on the saddle stitcher.
It has to be formatted to print that way, though. For example: the center of the book, say pages 29-30, will be fine, but if you have 60 pages total, page 1 will have to be on the same 11 x 17 sheet as 60, 2 and 50, etc. (actual page numbers may vary slightly; I didn't do a mockup layout just now to get my page number examples exact).
If all the pages are in the PDF consecutively, it won't work in a saddle-stapled format. Of course, someone with a full version of acrobat (or InDesign) could reformat the Basic rules to print that way; it wouldn't be that hard, but I doubt it'll come from WotC pre-formatted to print for a saddle-stapled configuration.