I honestly think that the only way to deal with maps is to find a PoD supplier (other than Lighting Source) that can ship Print on Demand posters and give people a separate "Buy the map" button.
The same applies to the other funky weirdness that TSR put into boxed sets. I don't think it is economical for DriveThru RPG to print one set of cards, one book and one poster and have them sent to a distribution centre, where a worker has to track all of them down and pack them into a Print on Demand box.
But if end customers really want to assemble products at their own end, they could pay to have several items shipped to them separately.
I personally think I can live with almost everything being squished down into a single hardback or softback book.
The one thing I would like to see sold separately is the poster maps. With separate poster maps, customers would have the ability to buy a larger map that was easier to read.
And I know that some "collectors" like cloth maps. If there was a company that sold those, it wouldn't be too hard to add an alternative option for people to buy posters.